We all know that when some machinery and equipment need to generate excitation force, if the machine itself does not have this function, it needs to add some vibration devices. The vibrating screen needs to use mechanical vibration to screen materials. Therefore, vibration The screen exciter has become one of the important components of the vibrating screen.

When purchasing a vibrating screen exciter, many users generally focus on the quality and performance of the exciter. However, as long as the quality is passed, can the use of the vibrating screen exciter be completely assured? This is not the case. Although the quality of the exciter is the focus of attention, the use of the exciter is correct and reasonable, and it is also an important factor affecting the performance of the vibrating screen. If it is improperly operated for a long time, it is easy to cause the failure of the exciter, thus affecting the normal operation of the vibrating screen. As an old-fashioned vibrating screen exciter manufacturer, Luoyang Haiside Heavy Industry Co., Ltd. shares with you the precautions for the use of vibrating screen exciters, so that more people can learn the correct use of vibrating screen exciters.

The correct use of the vibrating screen exciter is summarized as follows:

1. Before starting the work, check the tightness of all the bolts, and after the initial work for 8 hours, check whether there is looseness and tighten again.

2. Check the oil level in the exciter. If the oil level is too high, the temperature of the exciter will rise or it will be difficult to operate. If the oil level is too low, it will lead to insufficient lubrication and damage to the bearing. Normally, 2/3 of the lubricating cavity should be filled. should.

3. Ensure a minimum clearance between all moving parts and fixed objects.

4. When the load of the vibrating screen starts, it will cause greater pressure on the bearing of the exciter and reduce the service life. Therefore, it is necessary to check the screen surface of the vibrating screen before opening to ensure that the vibrating screen is started under no load, and then start feeding after the vibrating screen runs smoothly. Before shutting down, the feeding should be stopped first, and the machine should be shut down after the material on the screen surface is drained.

5. During the operation of the vibrating screen, pay attention to whether the exciter is hot or has abnormal noise. If there is abnormal operation, stop it in time to check to avoid accidents.

6. When disassembling the exciter, it needs to be powered off in advance, and should refer to the assembly drawing of the exciter. It should be disassembled with special tools to avoid artificial damage to the parts. After cleaning and testing the parts, if cracks, wear and other problems are found, they should be replaced in time.

Haiside Heavy Industry believes that as long as an old brand exciter that meets the standards of various countries is selected, and the vibration exciter is operated in accordance with the standards during the use of the vibrating screen exciter, the performance of the exciter can basically be guaranteed. The vibrating screen exciters produced by Haiside Heavy Industry have a complete range and excellent quality, and are widely used in a variety of vibrating screens. If you have related needs, you can call us at any time.

When we choose a vibrating screen, we generally pay attention to its model size. If it is used in different industries, the selected model size is also different. For example, if it is used in the mining production industry, then the vibrating screen must be of the heavy-duty type. Relatively speaking, the size of the model is relatively large, and the parameters that determine the size of the vibrating screen to a certain extent are the length and width of the vibrating screen, so how to choose the length and width of the vibrating screen?

Selection of length and width of vibrating screen

1. Selection of the length of the vibrating screen

The selection of the length of the vibrating screen should be appropriate, because the screening efficiency of the linear vibrating screen is directly related to the length of the linear vibrating screen. If the length is too long, the screened materials will not be able to quickly leave the screen surface and affect the linear vibration. Screening effect. If the length is too short, the residence time of the material on the screen surface is too short, and it cannot be sufficiently screened. It is also unreasonable to increase the screening efficiency by using a longer screen surface to increase the screening time, so the length of the screen surface must be selected appropriately.

2. Selection of the width of the vibrating screen

At present, the width of the vibrating screen is at most 3.6m, and the width of the screen surface of the light-duty linear vibrating screen cannot exceed 1.5m. If the screen surface is too wide, it is difficult to ensure the uniformity of the material on the screen surface. In order to ensure the ability of the linear vibrating screen screening equipment, the material on the screen surface of the linear vibrating screen needs to have a certain thickness. When the thickness of the material on the screen surface reaches a certain level, the amount of the screen surface passing through it mainly depends on the linear vibrating screen. width. Therefore, the larger the production capacity, the wider the screen surface needs to be, but the width of the linear vibrating screen also has a certain limit.

The influence of the length and width of the vibrating screen

1. Length affects the screening efficiency

As mentioned above, the length of the screen surface of the vibrating screen directly affects the screening efficiency of the screen machine, because the length of the screen surface affects the residence time of the screened material on the screen surface. The sieving test shows that when the sieving time is slightly increased, there are many particles smaller than the sieve hole, which pass through the sieve hole and pass through the sieve, so the sieving efficiency increases rapidly. However, as the sieving time increases, the easy-to-screen particles on the screen surface become less and less, and most of the remaining particles are difficult-to-screen particles, that is, the particle size of the material is close to the size of the sieve hole. It takes a long time to sieve these difficult-to-screen particles, and the increase of sieving efficiency is getting slower and slower. Therefore, the length of the screen surface is only within a certain range, which plays a role in improving the screening efficiency. The length of the screen surface cannot be excessively lengthened, otherwise the structure of the screening machine will be cumbersome and the expected effect will not be achieved.

2. Width affects processing power

The width of the vibrating screen determines the processing capacity. The width of the vibrating screen is not only affected by the processing capacity of the screening machine, but also by the structural strength of the screening machine. The larger the width, the larger the size of the vibrating screen, the more and more difficult the problem needs to be solved in the structural strength of the screening machine, so the width of the screen surface cannot be increased arbitrarily.

Relationship between length and width of vibrating screen

The relationship between the length and width of the vibrating screen is a mutual restriction and mutual influence. The length and width of the screen surface of the mining vibrating screen should maintain a certain proportional relationship, usually 2.5:1-3:1. Generally speaking, after the thickness of the material is given, the width of the screen surface of the mining vibrating screen affects the productivity of the screening machine, but the length of the screen surface directly affects the sorting efficiency of the screening machine, so the selection of the two should also be combined. In order to choose the parameters suitable for your own production conditions, that is to say, the length and width of the screen surface of the vibrating screen can be determined according to the comprehensive indicators of productivity and screening efficiency required by the use site.

The above is an introduction to how to choose the length and width of the vibrating screen. In general, the width should be at most 3.6m, and the length should be appropriately selected. The length and width affect the screening efficiency and processing capacity of the vibrating screen respectively, and there is a relationship between the two that restricts and affects each other, so the selection should be based on the specific working conditions. If you need high-quality mining vibrating screen, please contact Hiside for details~

A slime centrifuge is a machine that uses centrifugal force to separate components from a mixture of liquid and solid particles or a mixture of liquid and liquid. Mainly used to separate solid particles and liquids in suspension; or to separate two incompatible liquids in emulsions with different densities; can also be used to remove liquids in wet solids; especially ultra-high-speed tube separators can also separate different densities using the different sedimentation velocities of solid particles of different densities or particle sizes in the liquid, some decanter centrifuges can also classify solid particles according to density or particle size.

Its working characteristics are as follows:

1. Centrifugal dehydration: The process of separating liquids and solids by centrifugal force. Two different principles can be used: centrifugal filtration and centrifugal sedimentation.

2. Centrifugal filtration: the processed rotating material is added to the surface of the rotating cone sieve. Under the action of centrifugal force, the solid adheres to the surface of the screen and rotates with the rotor, and the liquid is discharged through the material gap and the screen gap. Dehydrate clean coal.

3. Centrifugal sedimentation: Add coal slime water to a simple rotor, under the action of centrifugal force, the solid settles in the liquid, and the sediment is further squeezed out of the water by centrifugal force, which is mainly used for the dehydration of coal slime.

4. Centrifugal strength: used to indicate the size of the centrifugal force on the material, that is, the ratio of the centrifugal force to the gravity on the material. Centrifugal strength is proportional to the square of the rotor radius and speed.

The above are the working characteristics of the centrifuge. Coal, as an important part of traditional energy, provides a huge impetus for the operation of today’s society. Using advanced machines to better screen out high-quality media can greatly improve the efficiency of daily production.

Linear vibrating screen is one of the main equipment for crushing and screening, and it is also the key equipment to provide qualified materials for subsequent operations. Its screening efficiency directly affects subsequent operations. In the actual dressing plant, the main factors affecting the screening efficiency of the linear vibrating screen include: material properties, screen surface structural parameters, vibration characteristic parameters and so on. Next, the vibrating screen manufacturer will specifically analyze how the above aspects affect the screening effect of the linear vibrating screen.

Material properties

The nature of the selected material is one of the main factors affecting the screening efficiency of the linear vibrating screen, and its material properties are mainly reflected in the loose density of the material, the particle size of the material, and the shape of the material.

1. Loose density of selected materials

Generally, the loose density of the material is large and the bulk particles are easy to pass through the screen, and the screening efficiency is high. The effective screening area of ​​the sieve is reduced, which in turn affects the screening efficiency. In order to ensure the screening efficiency, it is necessary to control the bulk density of the selected materials.

2. Selected material particle size

The particle size of the selected material is also an important factor affecting the screening efficiency of the linear vibrating screen. The particle size of the material entering the sieve should meet the size of the sieve hole. Small particles are easy to sieve, and large particles are not easy to sieve. To ensure the screening efficiency, it should be strictly controlled. Into the sieve material particle size.

3. The shape of the material entering the sieve

The shape of the material entering the sieve will affect the sieving performance. Generally, the particles are fully ground and are easier to sieve than the mineral particles of the specification. The sieving rate of materials with irregular particle shapes such as long strips and flakes is poor. Therefore, it is necessary to ensure that the particle shape of the crushed material conforms to the sieve hole standard.

Screen structure parameters

The structural parameters of the linear vibrating screen are mainly reflected in the length and width of the screen surface and the size and shape of the screen hole.

1. Length and width of screen surface

The length of the screen surface of the linear vibrating screen mainly affects the screening efficiency, and the width of the screen surface mainly affects the productivity. The sieve surface of the linear screen is longer, the residence time of the material on the sieve surface is longer, and there are more opportunities to pass through the screen, which will improve the screening efficiency. In fact, the width of the screen surface has different effects on the screening efficiency and the length of the screen surface on the screening capacity.

The relationship between the screening efficiency and the time that the material experiences on the entire screen surface is: at the beginning, the probability of passing through the screen is high. Because there are more fine-grained materials on the sieve surface at the beginning, the probability of sieving per unit time is high. After a certain period of time, the particle size of the materials left on the sieve surface is mostly difficult-to-screen materials close to the size of the sieve holes. Even if the material stays on the screen surface for a long time (that is, the length of the screen surface is large), it is difficult to increase the probability of the material passing through the screen, resulting in a decrease in the working efficiency of the screen machine. Therefore, selecting the appropriate screen surface length can effectively improve the screening efficiency. Generally, the aspect ratio of the linear screen screen surface is 1:2~1:3.

2. Screen shape and size

The selection of the shape of the sieve hole of the linear vibrating screen mainly depends on the sieving particle size of the material entering the sieve and the use of the product under the sieve. Compared with the sieve holes of other shapes, for the same material, the round sieve hole is sieved through the round sieve hole. The particle size of the material is smaller, and the size of the material sieved by the rectangular sieve is larger. Therefore, in order to obtain higher screening efficiency, different sieve shapes must be selected for different screening materials.

Vibration characteristic parameters

The vibration characteristic parameters of linear vibrating screen include screen surface inclination angle, vibration direction angle, amplitude and vibration frequency.

1. The inclination of the screen surface

The size of the inclination angle of the screen surface of the linear vibrating screen is related to the processing capacity of the equipment and the screening efficiency. When the inclination angle of the screen surface increases, the throwing strength of the material on the screen will increase, and the moving speed of the material on the screen surface will increase, increasing the vibrating screen. However, the residence time of the material on the screen is short, the chance of the material being screened is less, and the screening efficiency is reduced. On the contrary, the processing capacity will be reduced, and the screening efficiency will be high.

In order to control the screening efficiency of the vibrating screen within an ideal range, the inclination angle of the screen surface of the linear vibrating screen is generally between 0 and 8°.

2. Vibration direction angle

The angle between the vibration direction and the upper screen surface is called the vibration direction angle. The larger the vibration direction angle is, the shorter the distance that the mineral particles move in each throwing motion, the slower the advancing speed on the screen surface, and the more sufficient the material is to be screened, so the screening efficiency is higher. The smaller the vibration direction angle is, the longer the material travels on the screen surface when thrown, and the shorter the time to pass through the screen surface, so that the material cannot be sufficiently screened, so the screening efficiency is low. In order to ensure the screening efficiency of the linear vibrating screen, the value range of the vibration direction angle is preferably 30-60°.

3. Amplitude

The magnitude of the amplitude of the linear vibrating screen determines the energy of the material particles moving on the screen surface. , the screening efficiency is better; otherwise, the screening efficiency is poor. Generally, the selection of the amplitude is determined according to the particle size and properties of the material to be screened. For materials with larger particle size, it is suitable to use a linear sieve with larger amplitude and lower frequency; for materials with finer particle size, it is easy to use a linear sieve with smaller amplitude and higher frequency.

4. Vibration frequency

The vibration frequency of the screen surface of the linear vibrating screen mainly affects the movement state of the mineral particles. Too low or too high frequency is not conducive to the material passing through the screen holes. If the vibration frequency is too low, the movement probability of mineral particles in the direction of the vertical screen surface is small, and the screen penetration rate is low; if the vibration frequency is too high, the vibration of mineral particles is easy to be chaotic, which affects the screening efficiency. Generally, the vibration frequency range of the screen surface of the linear vibrating screen should be controlled within 15Hz~30Hz.

The above are the major aspects that affect the screening efficiency of the linear vibrating screen. If you want to effectively improve the screening efficiency of the linear vibrating screen, these major aspects cannot be ignored!

In the actual dressing plant, each mineral has its own mineral characteristics, and there are differences in density, hardness, gangue content, etc. Therefore, when selecting equipment, a mineral processing test should be carried out first, and a suitable linear vibration should be selected based on the test results. sieve, so as to ensure that the parameters of the equipment are in line with the mineral particles.

Mining vibrating screen is a kind of large-scale screening equipment, commonly used in the mining industry, etc. The use of this vibrating screen to screen materials generally requires relatively large output. In use, we also hope that the larger the output of the equipment, the better. Since the models and specifications produced by each vibrating screen manufacturer are different, the output of each equipment is also different, but this can be improved by some methods, so how to increase the output of the vibrating screen?

The method of increasing the output of vibrating screen

1. Improve the opening rate of the screen mesh

Because the ore is relatively large in mesh, a metal woven mesh or punching plate with a large aperture is generally used. If you want to increase the output, you can also replace the screen mesh with a larger aperture than the previous one for production. The high opening ratio is beneficial to improve the screening effect; but the disadvantage is that it is not as high as the previous screening. Therefore, once the output needs to be increased, it will inevitably affect the screening accuracy.

2. Adjust the feeding method

A distribution device can be installed at the feed port of the linear vibrating screen, so that the material can be evenly fed to the screen surface to achieve the requirement of increasing the output, which is of great help to improve the screening output of the linear screen. If the distributor is added unconditionally, attention should be paid to manual feeding to ensure uniform feeding. When feeding, the cloth should be evenly distributed.

3. Increase the screening area

The screening area of ​​the linear vibrating screen can be achieved by increasing the length and width of the screen surface. The width of the screen surface determines the processing capacity of the sieve. The wider the screen surface, the greater the output; the length of the screen surface determines the screening efficiency. The longer the screen surface, the longer the material screening time, and the higher the efficiency. After the size is reduced, the sieving efficiency improves little or not at all. At this time, increasing the length of the sieve surface will only increase the volume and weight of the sieve.

4. Adjust the inclination of the screen surface

Adjusting the angle of the screen surface is also an important method to increase production. The larger the inclination angle of the screen surface, the faster the material layer moves forward on the screen surface, and the larger the output, but the time for the material to stay on the screen surface is shortened, which reduces the chance of particles passing through the screen and reduces the screening efficiency. The inclination angle is 45°. If the screened material is not high in accuracy and only needs to be screened roughly, the height of the vibration spring under the lower base and the screen body can be adjusted appropriately. This angle is generally controlled at ≥10°, so that the height of the feeding port can be adjusted. The rise can speed up the movement of the material on the screen surface to increase the output. It should be noted that if you continue to increase the height, the screening effect will not be achieved.

5. Increase the excitation force of the motor

The strength of the motor’s exciting force directly affects the screening effect. The greater the exciting force, the greater the screening output. It should be noted that the linear vibrating screen is a double motor. The use time should pay attention to the adjustment of the motor’s exciting force on both sides. equal.

6. Install the net cleaning device

The bouncing ball is installed between the screen and the punching plate to continuously bounce up and down to hit the screen, so that the ore stuck and stuck between the screen holes is bounced and dropped by the impact to achieve the effect of effective net cleaning. Through the cleaning method, the material can quickly pass through the screen, so as to achieve the purpose of screening, effectively improve the screening rate of the material screened by the mining vibrating screen, and increase the output of the mining vibrating screen.

7. Adjust the inclination angle of the screen machine

The design inclination angle of the mining vibrating screen is usually 45°, but in the actual use process, if there are few impurities in the material, only a coarse screen is required, and the user can appropriately adjust the height of the vibration spring at the lower part of the feeding port to make the feeding The increase of the mouth height can speed up the movement of the material on the screen surface and increase the output.

8. Screen surface management

The vibrating screen will cause certain damage or even corrosion to the linear screen due to the residual materials on the screen surface and the screen body, which will reduce the life of the machine and reduce the output. Therefore, when the machine operation is completed, the materials on the screen surface should be completely screened. Clean and then turn off the power, stop working.

9. Regular maintenance of vibrating screen

The materials screened by the mining vibrating screen are very rough, so the material itself will be difficult to handle, so the material may block the screen or remain in the screen box during shutdown, and the long-term residue will also reduce the durability of the vibrating screen. Therefore, in a certain sense, regular maintenance of the vibrating screen can also increase the output.

Reasons for the low output of vibrating screen

1. Uneven force on the screen surface

1) Uneven feeding. In the process of ore mining vibrating screening, if the feeding is uneven, the ore distribution on the screen surface will be uneven; if the feeding is too much, the screen material will be too thick, one screen will be seriously overloaded, and the other screen will be almost No-load operation and load production, resulting in blockage of the screen will lead to a decrease in production, and will often cause uneven wear and tear of the screen and rapid damage.

(2) The force on the screen surface is too large. The distance between the funnel and the feeding end of the circular vibrating screen is too high, reaching 400 mm. When the ore enters the circular vibrating screen from the funnel, the impact force on the feeding place is too large, resulting in the fracture of the girder at the feeding place and the cracking of the box; the ore enters the circular vibrating screen. After the vibrating screen enters the material end, the distribution is uneven, the ore always runs to one side, and only half of the screen meshes play the role of screening, resulting in serious ore accumulation on one side and low screening efficiency.

2. The material stays for too long

The ore and other logistics move slowly on the screen, and the screen surface accumulates too much ore, reaching a thickness of 200mm. Through multiple measurements of the moving speed of the material on the screen surface, the speed is about 0.2m/s. The moving speed of the ore is too slow, resulting in too much ore on the screen surface, so that the vibrating screen always runs in an overloaded state. It affects the screening accuracy and yield.

Factors affecting the output of vibrating screen

1. Particle and sieve shape

The meshes of the material particles and the supporting screen of the vibrating screen should be compatible with each other. For example, the spherical particles mostly use circular screen holes, while in the feed industry, for the cylindrical or irregular particles, there are both circular and rectangular. The sieve hole, the state of the material particles when they contact the sieve hole has a great influence on whether the particles can pass through. Whether the material can pass through the screen smoothly has some chance. It can be concluded by statistical means that the material with cylindrical particles in actual production generally uses rectangular meshes, while for irregular particles, circular meshes are mostly used.

2. The opening rate of the screen mesh

The opening rate of the screen will affect the output of the vibrating screen. The opening rate of stainless steel woven mesh is large and the strength of the mesh can be used normally. It is also widely used in practical applications.

3. Materials placed on the screen surface

If the material is thickly stacked on the screen surface, the material on the upper layer will be discharged from the upper discharge port before it can pass through the screen, which will lead to the loss of net raw materials, and mixing will occur in the screening and grading operations. material phenomenon, affecting the quality of the finished product. Of course, the material layer cannot be too thin, otherwise the output will be relatively small. According to the test, the appropriate material layer thickness is obtained, and an average value is obtained between the inclination angle of the screen surface and the amplitude of the screen body.

The above is the answer to how to improve the output of the vibrating screen. You can improve the output of the vibrating screen in a targeted manner according to the method analyzed by the editor above and combined with your own situation. More importantly, after the vibrating screen is used, it is necessary to maintain and maintain the vibrating screen, which is of great benefit to the stable production of the vibrating screen.